Controller board: ESP32 + 2x StepStick carrier (v0.4), FluidNC config

- KiCad project generated by pcb/tools (design, route, schematic, fab outputs).
- v0.4 fixes the v0.3 review findings: low-dropout 3.3 V regulator, OR'd 5 V
  supply, polyfuse, USB ESD protection, input clamps, ceramic decoupling at the
  drivers, A4988/DRV8825 jumper, ground stitching. DRC/ERC clean.
- v0.3 (as ordered) kept in pcb/archive/v0.3.
- FluidNC config.yaml for the board; rho hard limit on.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
This commit is contained in:
ckochandClaude Opus 5.5 committed 2026-11-01 13:40:23 -05:00
1 parent c498882bbb
commit 1400cc8afd
46 files changed
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Designator,Mid X (mm),Mid Y (mm),Layer,Rotation,Value,Footprint
A1,38.100,61.440,Top,270,DRV8825 StepStick (theta/spin),Pololu_Breakout-16_15.2x20.3mm
A2,59.100,61.440,Top,270,DRV8825 StepStick (rho/arm),Pololu_Breakout-16_15.2x20.3mm
C1,24.000,42.340,Top,0,100uF 25V,CP_Elec_8x10
C2,45.500,42.340,Top,0,100uF 25V,CP_Elec_8x10
C3,20.500,23.740,Top,0,10uF 25V,C_1206_3216Metric
C4,26.000,23.740,Top,0,10uF 16V,C_1206_3216Metric
C5,59.600,19.340,Top,90,10uF,C_0805_2012Metric
C6,59.600,23.840,Top,90,22uF,C_0805_2012Metric
C7,27.000,20.340,Top,90,100nF,C_0603_1608Metric
C8,54.600,10.640,Top,0,1uF,C_0603_1608Metric
C9,57.500,8.740,Top,90,10uF,C_0805_2012Metric
C10,55.000,8.340,Top,90,100nF,C_0603_1608Metric
C13,61.000,44.840,Top,0,100nF,C_0603_1608Metric
C14,61.000,42.640,Top,0,100nF,C_0603_1608Metric
C15,61.000,33.340,Top,90,100nF,C_0603_1608Metric
C16,21.800,57.940,Top,0,10uF 50V,C_1206_3216Metric
C17,42.800,57.940,Top,0,10uF 50V,C_1206_3216Metric
D1,16.000,41.340,Top,90,SS34,D_SMA
D2,28.870,30.340,Top,90,SS34,D_SMA
D3,13.000,23.540,Top,0,B5819W,D_SOD-123
D4,34.000,33.340,Top,0,GREEN,LED_0603_1608Metric
D5,38.000,33.340,Top,0,BLUE,LED_0603_1608Metric
D6,64.500,45.340,Top,0,BAT54WS,D_SOD-323
D7,64.500,47.490,Top,0,BAT54WS,D_SOD-323
F1,12.600,47.140,Top,0,2.5A PTC,Fuse_1812_4532Metric
J1,12.300,38.340,Top,270,12V DC 5.5x2.1,BarrelJack_CUI_PJ-063AH_Horizontal
J2,3.400,19.340,Top,270,USB-C,USB_C_Receptacle_HRO_TYPE-C-31-M-12
J3,4.500,59.940,Top,270,SPIN MOTOR,JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical
J4,76.500,59.940,Top,270,ARM MOTOR,JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical
J5,76.500,44.840,Top,270,HOME SW,JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
J6,76.500,33.740,Top,270,HALL,JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
J7,76.500,22.640,Top,270,LED STRIP,JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
J8,77.500,11.340,Top,0,EXPANSION,PinHeader_1x04_P2.54mm_Vertical
PS1,18.000,28.340,Top,0,R-78E5.0-1.0,Converter_DCDC_RECOM_R-78E-0.5_THT
Q1,28.000,16.140,Top,0,MMBT3904,SOT-23
Q2,28.000,12.140,Top,0,MMBT3904,SOT-23
R1,11.500,20.590,Top,0,5.1k,R_0603_1608Metric
R2,11.500,17.590,Top,0,5.1k,R_0603_1608Metric
R3,31.000,18.340,Top,90,10k,R_0603_1608Metric
R4,31.000,13.840,Top,90,10k,R_0603_1608Metric
R5,54.600,12.340,Top,0,10k,R_0603_1608Metric
R6,31.000,25.840,Top,0,10k,R_0603_1608Metric
R8,47.000,32.340,Top,0,10k,R_0603_1608Metric
R9,54.000,44.840,Top,0,10k,R_0603_1608Metric
R10,57.500,44.840,Top,0,1k,R_0603_1608Metric
R11,54.000,42.640,Top,0,10k,R_0603_1608Metric
R12,57.500,42.640,Top,0,1k,R_0603_1608Metric
R13,70.000,33.340,Top,90,330,R_0603_1608Metric
R14,34.000,30.840,Top,0,1k,R_0603_1608Metric
R15,38.000,30.840,Top,0,1k,R_0603_1608Metric
SW1,27.500,8.340,Top,0,RESET,SW_SPST_B3U-1000P
SW2,22.000,8.340,Top,0,BOOT,SW_SPST_B3U-1000P
U1,43.000,12.750,Top,180,ESP32-WROOM-32E-N8,ESP32-WROOM-32E
U2,22.000,16.340,Top,0,CH340C,SOIC-16_3.9x9.9mm_P1.27mm
U3,66.000,21.840,Top,0,AP7361C-33E,SOT-223-3_TabPin2
U4,65.500,33.340,Top,0,74AHCT1G125,SOT-23-5
U5,13.000,13.840,Top,0,USBLC6-2SC6,SOT-23-6
1 Designator Mid X (mm) Mid Y (mm) Layer Rotation Value Footprint
2 A1 38.100 61.440 Top 270 DRV8825 StepStick (theta/spin) Pololu_Breakout-16_15.2x20.3mm
3 A2 59.100 61.440 Top 270 DRV8825 StepStick (rho/arm) Pololu_Breakout-16_15.2x20.3mm
4 C1 24.000 42.340 Top 0 100uF 25V CP_Elec_8x10
5 C2 45.500 42.340 Top 0 100uF 25V CP_Elec_8x10
6 C3 20.500 23.740 Top 0 10uF 25V C_1206_3216Metric
7 C4 26.000 23.740 Top 0 10uF 16V C_1206_3216Metric
8 C5 59.600 19.340 Top 90 10uF C_0805_2012Metric
9 C6 59.600 23.840 Top 90 22uF C_0805_2012Metric
10 C7 27.000 20.340 Top 90 100nF C_0603_1608Metric
11 C8 54.600 10.640 Top 0 1uF C_0603_1608Metric
12 C9 57.500 8.740 Top 90 10uF C_0805_2012Metric
13 C10 55.000 8.340 Top 90 100nF C_0603_1608Metric
14 C13 61.000 44.840 Top 0 100nF C_0603_1608Metric
15 C14 61.000 42.640 Top 0 100nF C_0603_1608Metric
16 C15 61.000 33.340 Top 90 100nF C_0603_1608Metric
17 C16 21.800 57.940 Top 0 10uF 50V C_1206_3216Metric
18 C17 42.800 57.940 Top 0 10uF 50V C_1206_3216Metric
19 D1 16.000 41.340 Top 90 SS34 D_SMA
20 D2 28.870 30.340 Top 90 SS34 D_SMA
21 D3 13.000 23.540 Top 0 B5819W D_SOD-123
22 D4 34.000 33.340 Top 0 GREEN LED_0603_1608Metric
23 D5 38.000 33.340 Top 0 BLUE LED_0603_1608Metric
24 D6 64.500 45.340 Top 0 BAT54WS D_SOD-323
25 D7 64.500 47.490 Top 0 BAT54WS D_SOD-323
26 F1 12.600 47.140 Top 0 2.5A PTC Fuse_1812_4532Metric
27 J1 12.300 38.340 Top 270 12V DC 5.5x2.1 BarrelJack_CUI_PJ-063AH_Horizontal
28 J2 3.400 19.340 Top 270 USB-C USB_C_Receptacle_HRO_TYPE-C-31-M-12
29 J3 4.500 59.940 Top 270 SPIN MOTOR JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical
30 J4 76.500 59.940 Top 270 ARM MOTOR JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical
31 J5 76.500 44.840 Top 270 HOME SW JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
32 J6 76.500 33.740 Top 270 HALL JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
33 J7 76.500 22.640 Top 270 LED STRIP JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical
34 J8 77.500 11.340 Top 0 EXPANSION PinHeader_1x04_P2.54mm_Vertical
35 PS1 18.000 28.340 Top 0 R-78E5.0-1.0 Converter_DCDC_RECOM_R-78E-0.5_THT
36 Q1 28.000 16.140 Top 0 MMBT3904 SOT-23
37 Q2 28.000 12.140 Top 0 MMBT3904 SOT-23
38 R1 11.500 20.590 Top 0 5.1k R_0603_1608Metric
39 R2 11.500 17.590 Top 0 5.1k R_0603_1608Metric
40 R3 31.000 18.340 Top 90 10k R_0603_1608Metric
41 R4 31.000 13.840 Top 90 10k R_0603_1608Metric
42 R5 54.600 12.340 Top 0 10k R_0603_1608Metric
43 R6 31.000 25.840 Top 0 10k R_0603_1608Metric
44 R8 47.000 32.340 Top 0 10k R_0603_1608Metric
45 R9 54.000 44.840 Top 0 10k R_0603_1608Metric
46 R10 57.500 44.840 Top 0 1k R_0603_1608Metric
47 R11 54.000 42.640 Top 0 10k R_0603_1608Metric
48 R12 57.500 42.640 Top 0 1k R_0603_1608Metric
49 R13 70.000 33.340 Top 90 330 R_0603_1608Metric
50 R14 34.000 30.840 Top 0 1k R_0603_1608Metric
51 R15 38.000 30.840 Top 0 1k R_0603_1608Metric
52 SW1 27.500 8.340 Top 0 RESET SW_SPST_B3U-1000P
53 SW2 22.000 8.340 Top 0 BOOT SW_SPST_B3U-1000P
54 U1 43.000 12.750 Top 180 ESP32-WROOM-32E-N8 ESP32-WROOM-32E
55 U2 22.000 16.340 Top 0 CH340C SOIC-16_3.9x9.9mm_P1.27mm
56 U3 66.000 21.840 Top 0 AP7361C-33E SOT-223-3_TabPin2
57 U4 65.500 33.340 Top 0 74AHCT1G125 SOT-23-5
58 U5 13.000 13.840 Top 0 USBLC6-2SC6 SOT-23-6